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CNC machining at Ironbound Castings
HomeProductsMachining
Capability

CNC Machining

In-house CNC turning, boring, and milling with full dimensional inspection — finished machined castings delivered on one purchase order.

60 inches

Max Turn Diameter

±0.005"

Tolerance

CMM + Report

Inspection

Single-Source Finishing

From Casting to Finished Part — In-House

Our machine shop operates directly off the foundry floor. Castings are processed from the mold to the CNC machine without leaving the facility — no outside vendor, no shipping risk, no schedule handoff. Our machinists are familiar with every alloy we pour and understand the machining characteristics of bronze, nickel, aluminum, and stainless castings.

Every machined casting is dimensionally inspected before it ships. CMM reports, surface finish measurements, and thread gauging results are documented and furnished with the order. For Navy and defense deliveries, we provide full machining and inspection documentation in the delivery package.

CNC machining at Ironbound Castings

In-House Capability

CNC turning, boring, milling, and CMM inspection — all under one roof with the foundry

Services

Machining Services

Our machine shop handles the full range of operations required to deliver finished, ready-to-install castings.

Core Service

CNC Turning & Boring

CNC lathe and boring mill work for cylindrical casting features — bore sizing, face turning, thread cutting, and OD turning on pump housings, valve bodies, and propeller hubs.

ApplicationsPump bodies, valve bodies, propeller hubs, flanges, bushings

CNC Milling

Vertical and horizontal CNC milling for flat surfaces, bolt circle drilling, keyways, and complex machined profiles on structural and mechanical castings.

ApplicationsStructural castings, brackets, flanges, housings, cover plates

Propeller Machining

Specialized propeller blade profiling, hub bore and keyway, and dynamic balance on manganese bronze and nickel aluminum bronze propeller castings. Marine and Navy qualified.

ApplicationsMarine propellers, propeller hubs, stern tube components

Thread & Feature Machining

Internal and external thread cutting, tapping, counterboring, and spot facing on casting bosses, flanges, and fittings to print tolerances.

ApplicationsValve bodies, fittings, manifolds, pipe flanges, threaded bosses

Why Ironbound

In-House Machining Advantages

In-House CNC Machining

CNC vertical and horizontal machining centers on-site. Castings machined directly from the foundry floor — no outside vendor, no shipping between operations, no schedule risk.

All Alloys Machined

We machine every alloy we pour — bronze, aluminum, nickel, monel, stainless steel, and specialty alloys. Our machinists know the cutting characteristics of each alloy.

Dimensional Inspection

CMM and hand-tool dimensional inspection on all machined castings. Inspection reports furnished with every order — dimensions verified to drawing before shipment.

Single-Source Delivery

From raw casting through machined and inspected finished part on one purchase order — one point of contact, one delivery, one invoice.

Specifications

Technical Specifications

Machining operationsCNC turning, boring, milling, drilling, tapping, thread cutting, counterboring, spot facing
Maximum part sizeUp to 60" diameter turning; 48" x 48" milling envelope
Tolerances±0.005" standard; tighter tolerances on request with CMM verification
Surface finish125 Ra standard; 63 Ra and finer available for sealing surfaces and bearing bores
MaterialsAll alloys poured at Ironbound — bronze, aluminum, nickel, monel, stainless, iron
Thread standardsUN, NPT, BSP, Metric — internal and external threading available

Ready for a Finished Machined Casting?

Submit your drawing with machining callouts and we will quote casting and machining together — one PO, one delivery, one inspection report.

(973) 589-7575 — Ironbound Castings, Newark, NJ

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Ironbound Castings

Full-Service Foundry

(973) 589-7575Newark, NJ

Full-service foundry specializing in Bronze, Aluminum, Stainless Steel & Nickel Alloy sand castings with complete pattern shop, machining, and inspection capabilities.

Alloys Poured

  • Bronze Alloys
  • Aluminum Alloys
  • Nickel Alloys
  • Monel Alloys

Capabilities

  • Molding
  • Pattern Making
  • Heat Treating
  • Prototyping
  • Machining
  • Inspection & Certification

Industries Served

  • U.S. Navy & Defense
  • Oil & Gas
  • Power Generation
  • Industrial Manufacturing

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